FeCl₃ Regeneration without Metal Recovery

Regeneration within the Etching Process

For etching steel, stainless steel, special alloys and more.

When etching steel alloys, regeneration does not usually involve any
Metal recovery carried out. The dissolved metal, primarily iron, remains in the etching fluid. To ensure that product quality and speed remain stable, it is essential to regenerate the etching fluid and keep the parameters constant. This is achieved by KSD circuit regeneration for FeCl₃. 

01

Membrane-Electrolysis

Operating materials: electrical energy and hydrochloric acid

at etching rates of 0.1 to 6 kg of metal per hour  

02

Chlorine Oxidation

The operating substance is chlorine gas.

at etching rates of 0.3 to 45 kg of metal per hour

Efficient Etching Systems for Modern Production

Etching Systems for Continuous Structure Tapes

Etching systems for continuous belts with a length of up to 34 m and a width of up to 3 m – ideal for large-format industrial applications.

Improved Quality & Data Collection

Improvements in production quality and data collection of etching fluid parameters

Reduced Cost

Reduction in purchasing and disposal costs 

Modular Setup

Modular design of the systems, allowing for adaptation and expansion options to match production capacity

Circular Economy, Cost reduction & Sustainability

The systems comply with the requirements of the Circular Economy Act and contribute to significant cost reductions.

Efficient Etching Systems for Modern Production

01

Konstante Ätzgeschwindigkeit

Produktionssteigerung durch hohe konstante Ätzgeschwindigkeiten 

02

Improved Quality & Data Collection

Improvements in production quality and data collection of etching fluid parameters

03

Reduced Cost

Reduction in purchasing and disposal costs

04

Modular Setup

Modular design of the systems, allowing for adaptation and expansion options to match production capacity

05

Kreislaufwirtschaft & Kostensenkung

The systems comply with the requirements of the Circular Economy Act and contribute to significant cost reductions.

Regeneration ohne Metallrückgewinnung

We work hand in hand with our customers, drawing on our extensive expertise in the planning and implementation of special projects. Every project is unique and tailored precisely to the needs of the company. This leads to optimised workflows and improves the output of the required systems.

Anwendungen & Vorteile

Anwendungen: Besonders geeignet für Ätzsysteme mit geringem bis mittlerem Volumen, bei denen eine Metallrückgewinnung nicht erforderlich ist.

Vorteile:

  • Verlängert die Lebensdauer des Ätzmittels
  • Reduziert Chemikalienverbrauch und Abfall
  • Geringere Wartungs- und Betriebskosten
  • Vereinfacht die Prozessintegration

Diese Methode unterstützt nachhaltige Betriebsabläufe und ist eine zuverlässige Lösung für viele industrielle Ätzumgebungen, bei denen Prozesseffizienz Vorrang vor Materialrückgewinnung hat.